Custom Mailer boxes
custom mailer boxes with logo custom printed mailer boxes custom mailer boxes with inserts

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Custom Mailer Boxes

Are you in search of packaging that combines style and durability while leaving a lasting impression with every delivery?

You can rest assured that our custom mailer boxes will keep your beautiful products well protected. These boxes are constructed from durable but lightweight corrugated cardboard, which is suitable for all subscription packaging type products. We manufacture your boxes with marketing in mind and ensure they are manufactured with a high-quality printed design. We can even manufacture customised inserts for better protection of your products.

All of our custom mailer boxes are manufactured in the UK, using recyclable corrugated board that has been printed with accuracy to add a professional touch to your unboxing experience. We use premium offset printing to ensure your logo branding is sharp and bold.

Let’s start designing your custom printed mailer boxes today and get an instant quote!

Starting from $0.10

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    Product Specifications

    Box styleCustom Mailer Boxes
    DimensionsAll custom sizes and shapes
    Minimum quantity100 boxes
    BoardGreyboard 1.5mm – 3mm
    Wrap stock128–157gsm art paper, kraft, or textured
    ClosureTwo concealed neodymium magnets
    FormatAssembled or collapsible
    PrintingOffset and digital, CMYK + spot colour
    LaminationMatte, gloss, or soft touch
    Add-on finishesSpot UV, foil, embossing, debossing
    InsertsFoam, EVA, pulp, card — velvet or silk lined
    ProofFree digital proof, sample on request
    Turnaround12–15 business days after approval
    ShippingFlat rate, tracked

    Customization options

    Offset Printing Offset Printing
    Digital Printing Digital Printing
    Pantone Colors Pantone Colors
    Soft Touch Lamination Soft Touch Lamination
    Spot Gloss UV Spot Gloss UV
    Hot Foil Printing Hot Foil Printing
    Blind Embossing Blind Embossing
    Window Patching Window Patching
    White Kraft White Kraft
    Natural Brown Kraft Natural Brown Kraft
    Textured Paper Textured Paper
    Grey Chipboard Grey Chipboard

    Product details

    Packaging: More Than Just Protection

    In an era of e-commerce and subscription services, shipping packaging boxes is much more than basic protection, it’s your first impression. Our custom mailer boxes combine strong and sturdy construction with amazing designs. We use Eco-friendly materials. These boxes will make your brand not just memorable the moment a customer opens the box but also help create immediate customer excitement and loyalty with their detailed design. They also provide reliable security in shipping which is important to protect valuable or delicate items.

    Features and Materials

    Our mailer boxes are perfect for protection and beauty. We use strong, durable materials to protect your merchandise.

    Choice of Materials

    We use only the best materials for postal packaging boxes to ensure excellent security. You can choose one of three materials: corrugated cardboard for standard protection, kraft paper for a natural look or your rigid board for the most, traditional, sturdy feel.

    Strength and Protection

    Our boxes are designed for strength. We design them to protect valuable or fragile products in transit. This level of protection really helps reduce the incidence of damage in addition to costly returns.

    Eco-Friendly Commitment

    Every box is designed with the planet in mind. Our materials are FSC approved materials, meaning they are sourced from responsibly managed forests. The materials are also completely recyclable and biodegradable. With us, you are supporting sustainability. Every custom corrugated mailer box offers you safety, a beautiful appearance, and Eco-friendly appeal.

    Design and Customisation Options

    You can quickly convert your packaging into a very effective means to market your brand. We offer an abundance of designs and printing options to create your totally unique box.

    Printing and Branding

    We provide incredible choices for full branding in high resolution. You have options for either Digital or Offset, along with the option of CMYK printing for the detailed designs that require the most vibrant colours. This makes your logo, slogan, or graphics sharper, while also being professional, clean, and stand out. Our vision is to form your brand to be recognised at first glance.

    Secure and Stylish Inserts

    Need extra protection in your custom packaging boxes? Introducing Custom mailer boxes with inserts. The inserts secure your product inside the box while giving the presentation an elegant appeal when first opened. The added security works great for fragile items navigating the mailing system without moving during probation.

    Box Styles

    There are several popular Design Styles. You can choose simple tuck-top boxes or front-lock styles that have added security. We also have interesting display mailer boxes that are great for retail displays. Custom mailer boxes with logo create a memorable unboxing experience for your customers while solidifying their identity in each shipment.

    Eco and Compliance Section

    Our emphasis is on creating sustainable packaging solutions. We carefully select a production process that not only minimizes waste but also incorporates sustainable inks. This decreases our impact on the environment.

    Our environmentally-friendly mailer boxes are made out of recyclable materials, allowing your business to package responsibly, without sacrifing the quality or durability of the mailer box.

    Our mailer boxes are made using materials that are safe for food and safe for the earth, and they also conform to the relevant UK packaging requirements. When you choose our sustainable options, your customers will notice you are committed to being green. This simple step can help to build trust in your brand's values.

    Wholesale and Bulk Ordering

    If you operate a larger business, you will want to save money. We help your business by providing significant cost benefits for ordering from us in quarter/pallet lots. When you order from us, custom mailer boxes wholesale shipping to one offer lowest price points, consistent quality, and fast shipping across the UK.

    Plus, we also offer a low MOQ (Minimum Order Quantity) for your custom mailer boxes. This even allows smaller businesses to order custom mailer boxes in bulk or quarter pallets. In addition, we offer flexible sizing and a custom box design to ensure your final product looks professional, regardless of the style or bulk number of boxes ordered.

    Industries and Use Cases

    Custom mailer boxes are the perfect solution for various types of businesses. They are effective and useful throughout retail and shipping.

    • E-commerce and Online Retailers: When you sell products online, you will want dependable packaging. Our boxes offer an excellent way to send or ship products to your customer’s door. The boxes perform better than typical envelopes or bags to create a safer and more secure solution.
    • Subscription Box Brands: Brands that send monthly subscription boxes (typically for beauty, clothing or tech box brands) tend to be all about the looks. That’s where mailer boxes deliver nicely: a custom box gives that premium appeal straight from the mailbox. It elevates the excitement for subscribers to see what’s inside, especially when more than just one type of item is inside the box.
    • Marketing and PR Agencies: Mailer boxes can also be for brands looking to create a unique promotional mailer or press kits. A custom branded box would make a distinct experience for a brand when launching a new product or sending influence outreach kits.
    • Retail Display Packaging: Some brands use these sturdy boxes in stores too. They can act as an eye-catching retail display packaging on the shelf prior to the product getting sold or shipped.

    No matter the business, these types of mailer boxes will deliver a strong, professional brand image and deliver the product safely!

    Order Your Branded Packaging

    Transform Your Packaging Into A Great Brand Experience With Stylish Custom Mailer Boxes. Do You Need Printed Mailer Boxes, Or Would You Prefer Eco-Friendly Corrugated Packaging? Perhaps You Need Custom Boxes With Inserts To Ensure Better Security. Custom Boxes UK Has Everything You Need For Professional Shipping, Get A Quote Today!

     

    Frequently asked questions

    What is the minimum order for Custom Mailer Boxes?

    100 boxes. Per-box pricing drops at 500, 1,000, and 5,000 units, so ask for tiered pricing if you expect to reorder.

    How long does an order take?

    12–15 business days from approved proof to dispatch. Rush production is available on request for an additional charge.

    How long does an order take? Can you help with the design?

    Yes. Our design team prepares dielines, sets up your artwork, and produces the proof at no cost, whatever the order size.

    Do you provide samples before production?

    very order includes a free digital proof. Physical samples of your exact box can be produced on request before the full run.

    Which payment methods do you accept?

    Credit and debit cards, PayPal, and bank transfer. Larger runs can be split into a deposit and a balance on dispatch.

    Are the materials eco-certified?

    Boards are FSC-certified, and inks, coatings, and adhesives meet food-contact standards where the box needs it.

    Still have a question? We reply within 2 hours on business days — email us or call your dedicated representative.
    Contact our team →
    Custom Mailer boxes
    Custom Mailer Boxes From $0.10 per box · MOQ 100